Lifecycle Services

We support your product. Throughout the entire lifecycle.

Electronics outlive the components they are made of. CME ensures the availability of your products through proactive obsolescence management, redesign services and long-term spare parts supply.

Obsolescence Management

Database-driven monitoring of your component supply with automated processes for early problem detection. We develop customer-specific workflows and strategies – including simulations based on inventory and market data. Through our excellent access to the supplier market, we qualify alternative components before your production is at risk.

  • Early warning system for manufacturer end-of-life announcements – CME informs proactively before your production is at risk
  • Alternatives are qualified before the bottleneck occurs: electrical testing, footprint analysis and drop-in evaluation
  • Inventory simulation based on your BOM and consumption data – when does which component become critical?
  • Building strategic buffer stocks for long-running products in coordination with your procurement
  • Complete documentation of all alternative components and qualification records for your product file

Redesign & Re-Engineering

When redesign is unavoidable, we turn necessity into opportunity: We rework your electronics considering existing certifications and minimize requalification effort. At the same time, we use the opportunity to specifically improve your product.

  • Efficiency improvement
  • Power increase
  • Energy consumption reduction
  • Adaptation to reduced installation space
  • Lifetime extension
  • Implementation of new functions
  • Manufacturing process improvement
  • Reduction of unit or production costs

Spare Parts Supply

Long-term spare parts supply for your series products. We store components and assemblies and deliver on demand.

  • Long-term stocking of critical components and complete assemblies for your series products – even over decades
  • Call-off orders on framework contract basis: you only pay for what you actually use, without capital commitment from own storage
  • Traceable inventory with batch documentation – every spare part is assigned to a delivery date and manufacturer
  • Delivery capability even for products that have been out of series production for years
  • On request including incoming inspection and authenticity certification against counterfeit components (anti-counterfeiting)

Repair & Service

Professional repair and refurbishment of business-critical electronic assemblies. When the failure or loss of your electronics leads to significant consequential costs – in production, in the field, or in safety-relevant applications – we provide systematic failure analysis, expert repair and complete documentation with traceability.

  • Systematic failure analysis with measurement and test protocol – not just repair, but understanding why it failed
  • Component-level repair: no blanket assembly replacement when targeted repair is more economical
  • Fast track for business-critical failures – express service with defined response times
  • Repair documentation with photo documentation and traceability for safety-relevant applications
  • Optional: standing order for recurring maintenance with guaranteed capacities and fixed prices

Long-term Support & Product Maintenance

Your product stays market-ready – CME accompanies the entire product lifecycle from development to end-of-life. We ensure that your electronics receive technical support and further development even years after the original development project.

  • Technical support for running series even years after the original development project
  • Firmware and software updates for existing products – without redeveloping the hardware
  • Archiving of all development documents, schematics, layouts and manufacturing data with defined retention periods
  • Change management for regulatory requirements: new standards or directives are incorporated into existing products without jeopardizing certification
  • Your product stays market-ready – CME accompanies the entire product lifecycle from development to end-of-life

This Electronics Is Worth Repairing

High spare part costs, long delivery times, critical function – professional repair almost always pays off here.

Frequency Inverters & Drive Controllers

  • Market leaders like Siemens SINAMICS, ABB ACS, Danfoss, Lenze and SEW with replacement cost from €2,000 to over €50,000
  • Lead times for new devices currently 12–24 months – production downtime often not tolerable
  • CME repairs at component level: IGBT drivers, control boards, power supplies and control cards

Servo Inverters & Servo Amplifiers

  • Siemens SIMODRIVE/SINAMICS S, Bosch Rexroth, Fanuc, Mitsubishi – replacement cost often €5,000 to €30,000 per axis
  • Failure of a servo amplifier often shuts down the entire production line
  • Repair including functional test under load and full documentation

PLC & Industrial PC Modules

  • Siemens S5 and S7-300 officially discontinued – yet still in use millions of times
  • Replacement often means complete reprogramming and certification effort
  • CME repairs CPU cards, digital/analog modules and communication modules at component level

CNC Controllers & Axis Cards

  • Siemens SINUMERIK, Fanuc, Heidenhain, Mitsubishi – controllers with replacement cost from €10,000 to €80,000
  • Downtime-related machine stoppages in machining quickly cost five-figure amounts per day
  • Repair of main computers, axis cards, measurement system boards and operator panels

IGBT Modules & Power Electronics

  • High-performance modules from Infineon, Semikron, Mitsubishi – unit prices from €500 to well over €5,000
  • Faulty IGBT modules are the most common cause of failure in frequency inverters and welding equipment
  • CME replaces at module level and tests the entire driver circuit and protection logic

Robot Controllers

  • ABB IRC, KUKA KRC, Fanuc R-30 – controllers with replacement cost from €15,000 to €60,000
  • Robot failure in automotive production or logistics means immediate line stop
  • Repair of power boards, axis computers, safety modules and I/O cards

HMI & Industrial Operator Panels

  • Siemens TP/MP series, Weintek, Pro-face, B&R – many models discontinued and no longer available
  • Display failure or touchscreen error makes the entire machine inoperable
  • CME repairs displays, touchscreens, power supplies and control boards at component level

Welding Controllers & Process Electronics

  • Welding controllers from Fronius, Lincoln Electric, EWM, Kemppi – critical in automotive and metal processing
  • Failure often affects multiple workstations simultaneously when a central controller fails
  • Repair of inverter boards, control electronics and communication modules

Industrial Power Supplies & UPS Electronics

  • Primary and secondary power supplies in control cabinets, machines and safety-relevant systems
  • Power supply failure often paralyzes the entire control level of a system – including consequential damage
  • CME analyzes the cause of failure and repairs at component level instead of blanket complete replacement

Frequently Asked Questions About Industrial Electronics Repair

Answers to the most important questions about repair, costs, delivery time and obsolescence

Why Lifecycle Services?

The average lifetime of an electronics product in the industrial sector is 15-20 years. During this time, components are discontinued, standards are updated and manufacturing technologies evolve. Without active lifecycle management, you risk production outages and expensive emergency redesigns. CME offers you the security of a long-term partnership.

Obsolescence is coming. The question is whether you're prepared.

We analyze your BOM for obsolescence risks and show concrete options.

Request BOM analysis